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Thread: Want to hang a 55 quarter panel .tips needed

  1. #1
    Registered Member bsa_bob2's Avatar
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    Want to hang a 55 quarter panel .tips needed

    I am sure i can probably get this panel on the car.BUT...The thing i am not seeing is this. I need to know how to place the tape lines on the kar. I mean.Do you hold the new panel up to the side of the car by hand Align it up.How does the masking tape or how do put it on, while holding this big panel to the car.? thanks bob s

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    Registered Member chevynut's Avatar
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    I have no idea what you're referring to as far as masking tape, but if you're replacing quarter panels, I recommend making some templates of the stock panels to use to fit the new ones. I made templates every 12" starting at the door jamb. I made the templates out of cardboard to fit the curve of the quarter with reference points at the top. They really helped when getting the top seam in the right spot so the quarter ended up the right shape. I used duct tape to hold the panel in place for the initial fitting, then trimmed the body and panel to fit together. I did this all by myself without another helper.















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    Last edited by chevynut; 12-27-2015 at 01:42 PM.
    56 Nomad, Ramjet 502, Viper 6-speed T56, C4 Corvette front and rear suspension


    Other vehicles:

    56 Chevy 2-door BelAir sedan
    56 Chevy 210 4-door sedan
    57 Chevy 210 4-door sedan
    1962 327/340HP Corvette
    1961 Willys CJ3B Jeep
    2001 Porsche Boxster S
    2003 Chevy Silverado 2500 HD Duramax
    2019 GMC Sierra Denali Duramax

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    Registered Member bsa_bob2's Avatar
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    SEE what you mean!..............However, the masking tape is---or seems to me --to trace the new panel on to the old panel,that i am replacing. When i see this tape its always stuck to the body in what appears to me.. (the new guy) at this.its for penciling around the new quarter.Just not seeing this idea of the templates you've shown, Appear to.correct me if i am wrong. The curvature top to bottom at different places along the horizontal plane. I just want to get the new panel hanging where its supposed to be..............then trace .............then cut with the thinnest wheels i have.If repeat myself sorry i have a habit of that.Thats where the masking tape comes in, i believe? thanks Bob s

    So! as i look again at your pics, i now see the duct tape is what holds your quarter panel right up there so it doesn't move .THEN trace around it. right?


    while i am here quetion 'Iwas planning on cutting my new panel...say...inch back from my door jamb edge to weld it. Also have you heard or seen a black 55 H/T panel being made that is much more complete up over the topside leading edge?saw one yesterday he had no idea who stamped them .but is getting me a part# on this panel. .Its like the "black off shore quarter" full panel- on the top edge.
    Last edited by bsa_bob2; 12-27-2015 at 01:59 PM.

  4. #4
    Registered Member chevynut's Avatar
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    Quote Originally Posted by bsa_bob2 View Post
    i now see the duct tape is what holds your quarter panel right up there so it doesn't move .THEN trace around it. right?
    The duct tape just helped me hold the panel in the correct position so I could trace around it, once I verified the proper positioning with the templates. If you don't use the templates it's hard to tell how far in or out the quarter panel needs to go. It would be easy if they made quarters like the factory did, with the top pinch weld on them but they have no flange on top...that's where the templates come in. I'd have been happy if they just made WAGON quarters when I needed them.
    56 Nomad, Ramjet 502, Viper 6-speed T56, C4 Corvette front and rear suspension


    Other vehicles:

    56 Chevy 2-door BelAir sedan
    56 Chevy 210 4-door sedan
    57 Chevy 210 4-door sedan
    1962 327/340HP Corvette
    1961 Willys CJ3B Jeep
    2001 Porsche Boxster S
    2003 Chevy Silverado 2500 HD Duramax
    2019 GMC Sierra Denali Duramax

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    Registered Member bsa_bob2's Avatar
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    thank you chevynut! large help today! bob s

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    I can't contradict anything said so far.

    If you are doing a "almost full" quarter like Chevynut did, you have to make some initial cuts on the old and new quarter - leave lots of overlap on both to get started.

    I did almost of my work by myself, so I needed far more than duct tape to hold the quarter to get the process started as I marked and trimmed. I found that a couple of bungee cords got the quarter up there on the car so I could free my hands to better place it. I then used clamps and later on Cleco's to hold everything in place. There will be things in the way at first where things overlap. So I trimmed 2 or 3 times leaving a progressively smaller overlap. Your goal is a perfectly trimmed butt joint with no gaps anywhere. This takes a lot of patience and finesse as you get closer to a final fit.

    One tip that was important for me. No matter how hard you try and how careful you are, somewhere you'll end up with a gap that you don't want. What I do to recover from this situation is to weld a 1" wide piece of the trimmed sheet metal to the edge, then planish and metal finish the weld. Now I have something to work with as far as marking a new perfect edge with no gap.

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    Registered Member bsa_bob2's Avatar
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    thank you Rick! good to hear from you! bob s

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    Registered Member bsa_bob2's Avatar
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    Chevynut Iwas setting here thinking ..I'll' ask chevynut. Whose panel for 55 are you using . I want to get the right one first thing. thanks Laz bob s

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    Registered Member chevynut's Avatar
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    My Nomad is a 56, Bob.
    56 Nomad, Ramjet 502, Viper 6-speed T56, C4 Corvette front and rear suspension


    Other vehicles:

    56 Chevy 2-door BelAir sedan
    56 Chevy 210 4-door sedan
    57 Chevy 210 4-door sedan
    1962 327/340HP Corvette
    1961 Willys CJ3B Jeep
    2001 Porsche Boxster S
    2003 Chevy Silverado 2500 HD Duramax
    2019 GMC Sierra Denali Duramax

  10. #10
    Registered Member bsa_bob2's Avatar
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    Getting old , and tired- are not good at the same time Very
    Sorry ...about that. chevynut. Lets try this again ok?If you had a 55 2-dr sedan and needed Apanel. Which would you choose. For some reason i am having a time getting the right one in mind. One will say the reliefs in the USA made are better.-- than the off shore black full panels and so on. And i get alot on "NO Danchuk" panels.This may be the end of this 55 if i don't decide Damn soon Never had this problem chopping my tops! all of them. or ALL THE BODYWORK Ihave done over the years, I am part way there. And Inow know i can install any panel while on my rottisserey Thanks Laz
    bob s

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