Frame-off Restoration of my 55 Nomad

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  • tronitec
    Registered Member
    • Jan 2026
    • 22
    • 6474
    • Germany

    #1

    Frame-off Restoration of my 55 Nomad

    Hello everyone who is following my new project, the frame-off restoration of my '55 Bel Air Nomad, which I bought about two years ago.

    Now that the restoration of my C3 is almost complete and the Bel Air parts are taking up a lot of space, I have decided to prioritize the Nomad and now I’m working on both projects. Based on experience, I expect the restoration to take at least two years. I will report on the individual steps here. I hope you find it interesting and welcome your comments and suggestions for improvement.

    The facts

    The Bel Air was imported from the USA to Germany in 1985. It looked really good back then and I don't think it had much rust.







    The interesting thing about this car is that it has been converted to a hydraulic flip-front. The conversion has been done really professionally. The original sheet metal fenders and hood have been used. The builder used the cylinders from the Bel Air convertible roof as hydraulic cylinders. It would be interesting to find out who did this conversion.





    When I found it, nothing remained of its former glory. After about 15 years of being stored in a barn as an abandoned restoration project, this is what it looked like.







    So first, I put it on the lift and took stock of the situation. I then decided that chemical paint stripping and rust removal with KTL coating was the best option to prevent further rusting. So first, I completely dismantled it and lifted off the body.





    Here are pictures of the individual steps involved in removing the paint. You can already see the damage to the bodywork.









    I had the frame sandblasted and powder coated during that time.



    Now the rebuilding begins. As always, I start with the frame and chassis. I always build a rollable chassis first with the engine, transmission, and everything else that goes with it. The difference here, however, is that the new floor assembly is also already installed, as this will later serve as the benchmark for the body.







    to be continued soon

    Thomas
    ​​
  • Belair-o
    Registered Member
    • Jun 2013
    • 801
    • 1723
    • Franktown, CO

    #2
    Wow! You have done a lot already - and this sure isn't your first rodeo! The car, back in 1985 was really interesting and unique. Two years for all you face seems like really fast progress, but you are way! faster than I am. Wonder what your vision is for the project?
    Thanks for posting, Doug

    Comment

    • WagonCrazy
      Registered Member
      • Mar 2012
      • 1949
      • 530
      • Santa Clarita, CA

      #3
      Looking good Thomas. Great progress so far. There's not too much body damage that can't be fixed or replace. Keep posting progress pics! Love to see another Nomad coming back to life...even if it is over there in Europe. 😆
      1957 Nomad- LS1/T56 on C4 chassis
      1959 Fleetside Apache 1/2 ton, shortbed, big window, 327ci.

      Comment

      • Custer55
        Registered Member
        • Feb 2015
        • 805
        • 2442
        • Custer, WI

        #4
        Looks like you have a good start on your project. Is the extra crossmember in in front of the core support mount for the flip open front end?
        keep the progress updates coming!
        Brian 😎
        Brian,

        Comment

        • tronitec
          Registered Member
          • Jan 2026
          • 22
          • 6474
          • Germany

          #5
          @Doug
          No, this isn't my first project. I've already done several complete restorations on cars and motorcycles. You can see one of my projects here, a No, this isn't my first project. I've already done several complete restorations on cars and motorcycles. You can see one of my projects here, a Frame off restoration 68 427 Corvette Convertible, but it's in German. However, the pictures speak for themselves. Two years, if no other projects get in the way. Usually that doesn't work out, so it could take three years. My goal with the Nomad is to have a perfect daily Driver.


          @WagonCrazy
          I'll do that.


          @Brian
          Since I bought the car already partially dismantled, I don't yet know how the flip front is attached. However, the crossmember look like the original. Unfortunately, I don't have much documentation about a 55 Nomad. I'll need a lot of help with the reassembly, I have lots of boxes with lots of parts here. It's like a model kit without instructions.


          In the next stage of the restoration, the chassis will be completed so that it can stand on its own wheels again.

          Thomas

          Comment

          • tronitec
            Registered Member
            • Jan 2026
            • 22
            • 6474
            • Germany

            #6
            Good morning to all readers,

            Today, here is the report and pictures of the rear axle overhaul. The rear axle looked really bad. The wheel bearings were leaking and worn out, the brakes were completely rusted, and the leaf spring was partially broken.





            So dismantle it and send the parts that are still usable for sandblasting and powder coating, as well as to the electroplater for yellow zinc plating. Order new springs and brake parts, as well as wheel bearings and handbrake cable.
            Drive shaft yellow Galvanized, new wheel bolts, and new bearings. The retaining bushing has also been fitted with new screws.



            Powder-coated base plate and all brake parts new



            Ready for installation. Just need to put the differential in the axle, then I can install it in the frame.













            Now we continue with the front axle and the conversion to disc brakes and power steering. The control arms with the wheel spindles and springs are installed.



            We are now using these parts to build a nice brake system.



            Dustshield adjusted and brackets attached



            Attach brake discs and brake caliper






            simple work
            Now the chassis is back on its own feet. Here are a few pictures of the final product.






            Now the chassis is going back into the garage.

            In the next report, we will start with the body. Today, I started removing the floor.

            See you
            Thomas

            Comment

            • busterwivell
              Registered Member
              • Dec 2016
              • 856
              • 3249
              • Sahuarita (Tucson), AZ

              #7
              Thomas, you do beautiful work. We here in the States always complain about things like hard to find parts, delays, cost of parts, shipping costs, etc. Tell us what you have to go through to get parts in Germany. Looking forward to your next update.

              Comment

              • Belair-o
                Registered Member
                • Jun 2013
                • 801
                • 1723
                • Franktown, CO

                #8
                Hi Thomas,
                Agree w/Bill, looking great, and amazing that you are able to procure all the parts! Your work area is great - not even oil/grease stains on the floor!
                Thanks for letting us see your project! Doug

                Comment

                • tronitec
                  Registered Member
                  • Jan 2026
                  • 22
                  • 6474
                  • Germany

                  #9
                  @busterwivell
                  I have no problems getting the parts I need. I always buy my spare parts in the USA from dealers such as classicindustries.com, carsinc.com, jegs.com, or goldenstarauto.com. I've always bought parts for my Corvette in the US as well. Only my Harley parts can also be bought in Germany. If a dealer doesn't offer shipping to Germany, I have the spare parts sent to friends in the US or I take them with me personally when I'm there next. To date, I haven't had any problems getting parts. You can save on shipping costs if you have time.

                  @Belair-o
                  My workshop and my tools must always be clean. I believe that you can only do clean work in a clean workplace.
                  Best regards,
                  Thomas

                  Comment

                  • tronitec
                    Registered Member
                    • Jan 2026
                    • 22
                    • 6474
                    • Germany

                    #10
                    Hello everyone
                    I've started now with the restoration of the car body
                    First, here are a few pictures showing the condition and what is left after chemical paint stripping



















                    :





                    The previous owners tried out all kinds of metalworking techniques here. Sheets of metal were welded and riveted together, always sheet metal to sheet metal with lots of filler.
                    So I put the body on the lift and weld in the reinforcements. For structural reasons, I will first remove only the front part from the floor up to the shock absorber mounts.







                    The floor is gone.



                    Outer sill and lower part of the side wall removed. Now you can also see the damage to the inner wall. There will be a partial replacement here when I adjust and weld in the floor.



                    BB

                    Tomorrow I'll get the chassis out of the garage and slide it under the body to see what needs to be adjusted.

                    I'll report back then.
                    See you
                    Thomas

                    Comment

                    • busterwivell
                      Registered Member
                      • Dec 2016
                      • 856
                      • 3249
                      • Sahuarita (Tucson), AZ

                      #11
                      Oh, my! I definitely see why you have a complete new floor. Major task ahead for you, but I'm sure you'll do just fine with your skills.

                      Comment

                      • WagonCrazy
                        Registered Member
                        • Mar 2012
                        • 1949
                        • 530
                        • Santa Clarita, CA

                        #12
                        Floor pan removal and reinstallation is some of the most daunting work. Its just so time consuming and generally not fun. But once its done, you have a new setup and will be very glad you did it. That former metalwork you are correcting is pretty typical of build techniques from "before mig welders were invented and cheap enough to buy".
                        good work Thomas. Keep it up.
                        1957 Nomad- LS1/T56 on C4 chassis
                        1959 Fleetside Apache 1/2 ton, shortbed, big window, 327ci.

                        Comment

                        • tronitec
                          Registered Member
                          • Jan 2026
                          • 22
                          • 6474
                          • Germany

                          #13
                          Good morning,
                          I need your help. Which outer wheel wells should I order for my 55 Nomad? I can only find ones for 56-57 Nomads and 2-door sedans or hardtops. My question is, which ones will fit? Here is a photo I found on the internet as an example.



                          Thank you for your assistance.

                          Thomas

                          Comment

                          • Custer55
                            Registered Member
                            • Feb 2015
                            • 805
                            • 2442
                            • Custer, WI

                            #14
                            On Classic Industries website it looks like they have them made by Golden Star. Says comming soon so maybe still in production.
                            Only other option would be to make your own or modify what you can get.
                            Brian
                            Brian,

                            Comment

                            • asbicca
                              Registered Member
                              • Jan 2012
                              • 39
                              • 141

                              #15
                              Sherman Quarter Panels SHE727-50NL, Part Number: SHI-727-50NL, $1,152.99, Summit Racing, This is for the drivers side full quarter panel, they do not list the passenger side
                              Real-Deal Steel lsts both sides at $974.99 per side, however, they will charge for shipping


                              Comment

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