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Thread: Anyone with a pre-2007 Duramax?

  1. #11
    Registered Member chevynut's Avatar
    Join Date
    Nov 2011

    Member #:115
    Location
    Fort Collins, CO
    Posts
    10,853
    http://www.merchant-automotive.com/p...grade-kit.aspx

    Apparently all of these vehicles have the issue:



    Application table.
    YEAR TRUCK WEIGHT MODEL NUMBER
    1998-2007 SILVERADO / SIERRA 1500, 1500HD, 2500, 2500HD, 3500 NP246, NP261HD, NP263HD, NP261XHD, NP263XHD
    1998-2003 BLAZER/JIMMY - NP236
    1999-2005 ASTRO/SAFARI - NP136
    1999-2007 ESCALADE - NP246, NP149
    2002-2007 AVALANCHE 1500, 2500 NP246, NP261, NP263, NP263HD
    1998-2007 SUBURBAN/YUKON XL
    TAHOE/YUKON
    1500, 2500 NP246

    What is "pump rub"
    The GM transfer cases use a gear pump inside the case that is driven off the mainshaft. The pump forces oil to the planetary as well as the drive sprocket sleeve. Because the pump is driven by the shaft, the housing of the pump must 'float' in the rear housing. There are 5 tabs around the housing that fit into spots in the rear housing to position the pump. Over time, the pump can start to wear on the rear housing. GM installed a spring steel clip in the housing intended to prevent wear but the clip can break and render useless

    Being that the pump housing is aluminum and is a harder material then the magnesium rear housing, it can wear a hole in the rear housing and cause a very small leak. This leak is high enough in the case that it typically will not leak when vehicle is not moving and therefor not leaving any drops on the ground. Typically the condition is not found until there is transfer case damage from running the case out of fluid.

    Avoid costly repairs to your transfer case by preventing this condition.
    56 Nomad, Ramjet 502, Viper 6-speed T56, C4 Corvette front and rear suspension


    Other vehicles:

    56 Chevy 2-door BelAir sedan
    56 Chevy 210 4-door sedan
    57 Chevy 210 4-door sedan
    1962 327/340HP Corvette
    1961 Willys CJ3B Jeep
    2001 Porsche Boxster S
    2003 Chevy Silverado 2500 HD Duramax
    2019 GMC Sierra Denali Duramax

  2. #12
    Administrator 567chevys's Avatar
    Join Date
    Oct 2010

    Member #:3
    Location
    Woodland Washington
    Posts
    2,416
    Quote Originally Posted by chevynut View Post
    A new truck is $55K+. The transfer case is $1500 and the truck runs great otherwise. The Duramax should last twice this mileage, so I'm told.

    My truck was $69 K

    It's a 2012 HD 2500 Duramax (Durajunk)

    Problems

    (1) Coolant sensor on block replaced 2 Times
    (2) Steering column Replace @ 15 K Miles
    (3) Front Driver side strut has been replaced 4 Times
    (4) Back seat panel Driver front has been replaced 3 Times , still fucked up!
    (5) Drivers door panel has been replaced 2 Times , Still fucked up.
    (6) Switch for sunroof light burned out at 20K Miles .
    (7) Trim around front windshield had to be glue to body as at 75 MPH the chrome would make noise .
    (8) Back up sensors have been replaced 4 Times, Just quit working so needs to be replaced again .
    (9) I know there is more things can think of them now

    I think all the newer stuff GM builds is Junk !

    1955 2 DR Post
    1937 Chevy Coupe
    2023 Ford Super Duty F350 TREMOR
    2019 Corvette Z06
    1955 Chevy Nomad
    1935 Ford 2dr Slant back I have 4

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