fixing a holey air cleaner housing?

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  • Belair-o
    Registered Member
    • Jun 2013
    • 643

    fixing a holey air cleaner housing?

    Howdy,
    I have a buddy who is restoring a 48 Dodge Power Wagon. He purchased a used OE oil-bath air cleaner housing for the truck, and found it has holes. He contacted the seller, and the next one they sent also has holes. He would like to try and plug the holes in the housing. I asked about welding (he has stick and MIG), but he figures that if he tried that, he would blow thru the thin metal. He thought maybe using JB Weld? I wondered about glassing the inside bottom portion of the housing? Any thoughts/recommendations?
    Thanks, Doug
  • markm
    Registered Member
    • May 2012
    • 3471

    #2
    Are the holes rust or drilled, if metal is not too bad I have had some success using a flattened piece of copper for a backer.

    Comment

    • Belair-o
      Registered Member
      • Jun 2013
      • 643

      #3
      Hi Mark,
      The metal isn't drilled out, just has rusted out holes. So the copper backer can help from blowing out the metal when welding?
      Thanks, Doug

      Comment

      • markm
        Registered Member
        • May 2012
        • 3471

        #4
        Yes the copper absorbs heat and does not stick to weld. HF sells a tool for this, but you can smash a pice of soft copper tube and build your own.

        Comment

        • 55 Rescue Dog
          Registered Member
          • Nov 2015
          • 1426

          #5
          It's a difficult question to answer without a picture.

          Comment

          • Belair-o
            Registered Member
            • Jun 2013
            • 643

            #6
            Hi Mark, thanks for the suggestion.
            RD, I requested a pic from my buddy. For now, imagine little holes, that will just weep, or at most have a very slow, small drip.
            Thanks, Doug

            Comment

            • Rick_L
              Registered Member
              • Apr 2012
              • 4676

              #7
              If the metal surface in question is flat, or a simple fairly flat curve, replacing the whole surface with new metal is a choice that may be of advantage.

              Comment

              • markm
                Registered Member
                • May 2012
                • 3471

                #8
                Truly a situation where a picture is worth a thousand words.

                Comment

                • 55 Rescue Dog
                  Registered Member
                  • Nov 2015
                  • 1426

                  #9
                  ^^^

                  Comment

                  • Belair-o
                    Registered Member
                    • Jun 2013
                    • 643

                    #10
                    Originally posted by 55 Rescue Dog
                    ^^^
                    Believe me, I got the message.
                    I did request a pic, but I can't control getting one. He has a ranch in WY, running cattle & does handyman stuff on the side. Rick, thanks for that thought!
                    Regards, Doug

                    Comment

                    • Rocketman
                      Registered Member
                      • Jul 2017
                      • 262

                      #11
                      My first thought is JB Weld. But without a picture it is hard to really say. Marine-tex would be another possibility.
                      Glenn Hargrove

                      USAF (66-70) Viet Nam Vet

                      Comment

                      • Belair-o
                        Registered Member
                        • Jun 2013
                        • 643

                        #12
                        Hi Glenn,
                        Thanks for the reply, and the suggestions (hadn't heard of Marine-tex before). I will post a pic, when I get one.
                        Thanks, Doug

                        Comment

                        • Belair-o
                          Registered Member
                          • Jun 2013
                          • 643

                          #13
                          Howdy,
                          Well, my friend decided to use his thought, and tin, and solder the holes in the air cleaner housing. I am sorry to have wasted your time on this issue - just trying to help a long-time buddy.
                          Thanks for your ideas! Doug

                          Comment

                          • markm
                            Registered Member
                            • May 2012
                            • 3471

                            #14
                            Never had mush luck with solder, might work if he can get it clean enough. I have brazed a few thing sucessfully..

                            Comment

                            • Belair-o
                              Registered Member
                              • Jun 2013
                              • 643

                              #15
                              Hi Mark,
                              My buddy is pretty good at soldering, and got his holes soldered shut.
                              Thanks, Doug

                              Comment

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